combiFIN

Description

Technical Description:

Remark:

This processing line consists of different types of machines, where each individual machine has its own set of performance data, which is not considered when the overall performance of the entire processing line is evaluated. Only the machine with the lowest performance data has to be considered in relation to the overall performance of the entire processing line.

combiFIN

vertical processing line for flat glass

combiFIN is a compact but at the same time very powerful vertical line for the complete processing of flat glass. combiFIN usually consists of the GLX edge grinding machine and the MRX drilling and milling center, typically supplemented with a glass washing machine, and a water treatment system. The individual devices are networking together but can also be operated independently.

Item 1000-GLX-3220 P1 Eco

Vertical CNC-guided system for grinding and polishing flat glass

Key Advantages

For grinding and polishing glass sheets and shapes with at least one straight edge in just one clamping process-ensures maximum precision and dimensional accuracy
Can be used as a stand-alone device or integrated into a combiFIN processing line
Edge-parallel tracking of the grinding head through highly dynamic water cushion system
Manual quick-change system for tool packs (automatic 12-fold changer available as an option)
Uncomplicated maintenance and easy access to all components
Compact construction- all components required for operation are integrated in the device (control cabinet, vacuum tank)
Internal cabling largely protected and integrated in the device
Including lubrication, tool extractor and polishing wheel grooving unit

Function and Sequence

Creation of process drawing for glass sheet with corresponding geometrics directly on the machine or optional import via the network
Automatic data splitting as soon as drilled holes or cut-outs are also included in the processing…with existing line network with combiFIN- data transfer to the processing machine
Positioning of the cut glass sheet on the machine in-feed
Release of the glass sheet by the operator (during manual operation)
Automatic check for availability of required processing tools
Automatic detection of the reference edge by the machine, even when processing shapes or radii
Automatic transfer into the machine compartment and execution of edge processing
At the end of the processing cycle, the glass sheet is automatically transported out of the processing cabin or passed on to the downstream machine

Design

Glass Transport: by means of two-part feed system- vacuum suction cup and transport rollers with slip clutch
Tool diameter nominal(mm): 80 (3 tools)
Angle (degrees): 7
Glass running height(mm):600

Performance Data

processing size (mm): 3210×2000
processing size (mm): 470×180
Glass thickness min (mm): 4
glass thickness (mm): 12
glass weight (kg/m): 100
Grinding speed up to 15m/min
Transport speed up to 30m/min
Machinability of round corners or butted edges without loss of cycle time

Machinability of all rectangles and shapes (prerequisite: a straight set-up edge)

Operating data and installation Requirements

Connected load (kW):26
pre-fuse 50 Amp
TN-S power network
Compressed air connection 6 bar, 130 l/min
Water connection 2×1 inch (pure water + circulation)
Water consumption (water treatment-approx. (l/h): 1500
Dimensions (mm): 7640 x 3130 x 3830 (width, depth, height)
Total Weight (kg): 6600 (ready for operation)
Can be used as a standalone device or integrated into a combiFIN processing line
The use of a WRA-B1500 water treatment system or a water treatment system provided by the customer is required for start-up

Item 2000-topDRILL M-RX 20 Roto-10

CNC drilling and milling center in vertical construction, fully automatic

Key Advantages

Sophisticated Design

Storage magazine, front+rear with 10 +1 tools each-directly on the processing head
Reinforced compact design with integrated auxiliary and operating elements
Sophisticated concept, hundreds of topDrill machines installed worldwide
Glass Fixing only via vacuum system on the rear side, coated glass lites possible
All drives by servos, fully automatic processing without manual operation
Working height only 600mm for the easiest of loadings, practically no set-up times.

Easy Operation

Extremely versatile and very easy to use thanks to specially developed software
Standard processing in the shortest of times, can be programmed even without CAD software
Practically no set-up and loading times, glass inlet and fully automatic measurement
Automatic allocation and cutting optimization of the work tool types and diameters
Automatic speed adjustment in poor vacuum conditions
Maintenance interval display with preview and listing of all typical work
Extensive archive, statistics, and evaluation possibilities with export function

Versatile system

Rotating direction freely selectable from right to left (left to right on request)
Use of drills, countersinks, milling cutters, and combi tools possible
Modular design with selectable modules, extension possible at any time
Compact design combined with state-of-the-art technology for maximum performance

Function and operating sequence

Creation of process drawing for glass sheet with corresponding geometries and directly on the machine. Data can be optimally imported directly or as a .dxf file via your computer network (not included as standard)
Positioning of the cut or processed glass sheet in any desired position on the machine in-feed
Release of the glass sheet by the operator
Automatic check for availability of required processing tools in the tool revolver
Automatic recognition of the reference edge by the machine
Automatic transfer to the individual processing positions and automatic implementation of drilling, countersinking, milling and grinding processes. Tools are changed automatically in the process
At the end of the processing cycle, the glass sheet is automatically transported out of the processing cabin.

Drill holes- characteristics

Glass thicknesses of 4-20mm, automatic drilling of LSG glass lites possible
Automatic recognition of the drill hole lengths – no parameter input necessary
Automatic recognition of the drill hole lengths- no parameter input necessary
Pre-selection for automatic countersinking for all drill holes (if required)
Adaptation of speed and feed, subject to glass thickness and diameter
Oscillation for sinking and or drilling, either front or rear, or both sides

Mill cuttings – characteristics

Mill cuttings are not limited in size mechanically, only software restrictions
Milling operations are possible at every glass sheet position, not only at the bottom
Milling tools can be used in all positions of the revolver- front and rear
Milling cutter with combined trapezoidal grinder and two-axis grinder can also be used
Fully automatic oscillating milling is also possible for reduced tool wear
Fully automatic oscillation milling is also possible for reduced tool wear

Fully automatic oscillation calibration for uniform tool wear
Special developed vacuum fixing with automatic triggering recognition
Automatic speed adjustment depending on vacuum and glass thickness
Special functions such as dynamic macros, kitchen-backs with small radii, etc.

Technical design

Durable design

Use of ball screws for Y and Z axes (bore strut and bore head)
Special vacuum belts for glass fixing for coated glass lites and special shapes (4-piece vacuum belt = 2 rows on the inlet side and 2 rows on the outlet side for secure retention and as protection against tilting)
All maintenance access points are t the side, assembly on a back wall is possible
Construction: top closed
Machine length (mm): 6200
Machine width (mm): 2900
Machine height (mm): 3400
Approximate weight (kg): 4600

Software – characteristics

Specially developed universal software for the machine in Windows environment
No CAD program required for simple processing and standard cut-outs
Graphic representation with zoom for glass sheet preview, mirroring possible at any time
Extremely simple and user-friendly operation without CNC knowledge
Program list with quick overview, as to whether all required tools are equipped
Parameter intervention at any time, even during the production sequence
Automatic sorting functions of processing and cut-outs for cycle time optimization,
Additionally with manual operation and sorting possibility (expert mode)
Library with saved predefined cut-outs or fittings (macros)
Interface to external programs optionally available
Extensive CAD interface for creating, importing and processing of
Programs optionally available, so individual macros can also be created

Performance data

processing height (mm): 2000 (glass edge to center drilling or milling work)
Tool diameter (mm): to max. 80
Glass thickness drilling (mm): 4-20
Glass thickness milling (mm): 4-20
Tool data: Connection R= ½ , length 75mm/max, 80 mm
Spindle speeds (U/min): 0-12,000 water-cooled
Drill feed (mm/sec): 0.1-3 digital with servo motor
Mill feed (mm/sec): 0.1-20 CNC controlled
Maximum glass weight (kg/m): 100
Minimum drilling glass length (mm): 600
Minimum drilling glass height (mm): 160
Minimum milling glass length (mm): 650
Minimum milling glass height (mm): 160
Maximum glass length (mm): approx. 3200; expandable due to modular design
Maximum glass height (mm): 2600

Installation data and operating requirements

Electrical connection, approx. (kW): 3/N/PE-50Hz 400V, 19kW
Water connection: 1 x fresh water for spindle + 1 x process water (each ½)

Scope of delivery

Base body with protection doors, front and rear, integrated switching, and vacuum elements
Panel PC with tough screen 19”, processor Intel i7, 256GB SSD hard drive and Windows 7
2 extension modules, right and left in each case, transport rollers with slip clutch
Water collection tank made of stainless steel, two-part, below the machine, front part with rollers
16 pieces toll cones, hardened, for standard tools R=1/2”

Operating program in Windows with graphical interface, network compatible
Fully integrated CAD program for easy on-site programming
Vacuum pump/vacuum generator (a system with approx. 200m³/h and storage vessel min. 250 liters is recommended), digital gauge and float switch for water
**either** Extended comprehensive CAD program with glass-specific capabilities, e.g for the independent programming of dynamic macros
**or** Fully automatic interface for your order management for direct data transfer without additional .dxf post processing (optional, e.g also using scanner, etc.)

Item 3000- topCLEAR 20 Super 4/20

Washing and drying system, vertical, fully automatic

Key Advantages

A glass thickness of up to 20mm can be cleaned without additional settings
Reinforced machine base consisting of stainless steel
Doors in front and rear as maintenance access
Makrolon safety screen for observing washing
All parts that encounter water consist of non-rusting material
One water pump per brush pair
Fresh water rinsing after brush zone
Warm water station with thermostat

Function and operating sequence

Washing and drying glass sheets in vertical continuous line operation
The glass sheet is transported into the washing station via the inlet-side and cleaned there
In the next drying zone, the glass sheet is dried and transferred further on transport sections

Technical Design