combiFIN

combiFIN is a compact but at the same time very powerful vertical line for the complete processing of flat glass. combiFIN usually consists of the GLX edge grinding machine and the MRX drilling and milling center, typically supplemented with a glass washing machine, and a water treatment system. The individual devices are networking together but can also be operated independently.

 

Description

Technical Description:

Remark:

This processing line consists of different types of machines, where each individual machine has its own set of performance data, which is not considered when the overall performance of the entire processing line is evaluated. Only the machine with the lowest performance data has to be considered in relation to the overall performance of the entire processing line.

 

combiFIN

vertical processing line for flat glass

 

combiFIN is a compact but at the same time very powerful vertical line for the complete processing of flat glass. combiFIN usually consists of the GLX edge grinding machine and the MRX drilling and milling center, typically supplemented with a glass washing machine, and a water treatment system. The individual devices are networking together but can also be operated independently.

 

Item 1000-GLX-3220 P1 Eco

 

Vertical CNC-guided system for grinding and polishing flat glass

 

Key Advantages

  • For grinding and polishing glass sheets and shapes with at least one straight edge in just one clamping process-ensures maximum precision and dimensional accuracy
  • Can be used as a stand-alone device or integrated into a combiFIN processing line
  • Edge-parallel tracking of the grinding head through highly dynamic water cushion system
  • Manual quick-change system for tool packs (automatic 12-fold changer available as an option)
  • Uncomplicated maintenance and easy access to all components
  • Compact construction- all components required for operation are integrated in the device (control cabinet, vacuum tank)
  • Internal cabling largely protected and integrated in the device
  • Including lubrication, tool extractor and polishing wheel grooving unit

Function and Sequence

  • Creation of process drawing for glass sheet with corresponding geometrics directly on the machine or optional import via the network
  • Automatic data splitting as soon as drilled holes or cut-outs are also included in the processing…with existing line network with combiFIN- data transfer to the processing machine
  • Positioning of the cut glass sheet on the machine in-feed
  • Release of the glass sheet by the operator (during manual operation)
  • Automatic check for availability of required processing tools
  • Automatic detection of the reference edge by the machine, even when processing shapes or radii
  • Automatic transfer into the machine compartment and execution of edge processing
  • At the end of the processing cycle, the glass sheet is automatically transported out of the processing cabin or passed on to the downstream machine

Design

  • Glass Transport: by means of two-part feed system- vacuum suction cup and transport rollers with slip clutch
  • Tool diameter nominal(mm): 80 (3 tools)
  • Angle (degrees): 7
  • Glass running height(mm):600

Performance Data

  • processing size (mm): 3210×2000
  • processing size (mm): 470×180
  • Glass thickness min (mm): 4
  • glass thickness (mm): 12
  • glass weight (kg/m): 100
  • Grinding speed up to 15m/min
  • Transport speed up to 30m/min
  • Machinability of round corners or butted edges without loss of cycle time

 

  • Machinability of all rectangles and shapes (prerequisite: a straight set-up edge)

 

Operating data and installation Requirements

  • Connected load (kW):26
  • pre-fuse 50 Amp
  • TN-S power network
  • Compressed air connection 6 bar, 130 l/min
  • Water connection 2×1 inch (pure water + circulation)
  • Water consumption (water treatment-approx. (l/h): 1500
  • Dimensions (mm): 7640 x 3130 x 3830 (width, depth, height)
  • Total Weight (kg): 6600 (ready for operation)
  • Can be used as a standalone device or integrated into a combiFIN processing line
  • The use of a WRA-B1500 water treatment system or a water treatment system provided by the customer is required for start-up

Item 2000-topDRILL M-RX 20 Roto-10

CNC drilling and milling center in vertical construction, fully automatic

Key Advantages

Sophisticated Design

  • Storage magazine, front+rear with 10 +1 tools each-directly on the processing head
  • Reinforced compact design with integrated auxiliary and operating elements
  • Sophisticated concept, hundreds of topDrill machines installed worldwide
  • Glass Fixing only via vacuum system on the rear side, coated glass lites possible
  • All drives by servos, fully automatic processing without manual operation
  • Working height only 600mm for the easiest of loadings, practically no set-up times.

Easy Operation

  • Extremely versatile and very easy to use thanks to specially developed software
  • Standard processing in the shortest of times, can be programmed even without CAD software
  • Practically no set-up and loading times, glass inlet and fully automatic measurement
  • Automatic allocation and cutting optimization of the work tool types and diameters
  • Automatic speed adjustment in poor vacuum conditions
  • Maintenance interval display with preview and listing of all typical work
  • Extensive archive, statistics, and evaluation possibilities with export function

Versatile system

  • Rotating direction freely selectable from right to left (left to right on request)
  • Use of drills, countersinks, milling cutters, and combi tools possible
  • Modular design with selectable modules, extension possible at any time
  • Compact design combined with state-of-the-art technology for maximum performance

Function and operating sequence

  • Creation of process drawing for glass sheet with corresponding geometries and directly on the machine. Data can be optimally imported directly or as a .dxf file via your computer network (not included as standard)
  • Positioning of the cut or processed glass sheet in any desired position on the machine in-feed
  • Release of the glass sheet by the operator
  • Automatic check for availability of required processing tools in the tool revolver
  • Automatic recognition of the reference edge by the machine
  • Automatic transfer to the individual processing positions and automatic implementation of drilling, countersinking, milling and grinding processes. Tools are changed automatically in the process
  • At the end of the processing cycle, the glass sheet is automatically transported out of the processing cabin.

Drill holes- characteristics

  • Glass thicknesses of 4-20mm, automatic drilling of LSG glass lites possible
  • Automatic recognition of the drill hole lengths – no parameter input necessary
  • Automatic recognition of the drill hole lengths- no parameter input necessary
  • Pre-selection for automatic countersinking for all drill holes (if required)
  • Adaptation of speed and feed, subject to glass thickness and diameter
  • Oscillation for sinking and or drilling, either front or rear, or both sides

Mill cuttings – characteristics

  • Mill cuttings are not limited in size mechanically, only software restrictions
  • Milling operations are possible at every glass sheet position, not only at the bottom
  • Milling tools can be used in all positions of the revolver- front and rear
  • Milling cutter with combined trapezoidal grinder and two-axis grinder can also be used
  • Fully automatic oscillating milling is also possible for reduced tool wear
  • Fully automatic oscillation milling is also possible for reduced tool wear

 

  • Fully automatic oscillation calibration for uniform tool wear
  • Special developed vacuum fixing with automatic triggering recognition
  • Automatic speed adjustment depending on vacuum and glass thickness
  • Special functions such as dynamic macros, kitchen-backs with small radii, etc.

Technical design

Durable design

  • Use of ball screws for Y and Z axes (bore strut and bore head)
  • Special vacuum belts for glass fixing for coated glass lites and special shapes (4-piece vacuum belt = 2 rows on the inlet side and 2 rows on the outlet side for secure retention and as protection against tilting)
  • All maintenance access points are t the side, assembly on a back wall is possible
  • Construction: top closed
  • Machine length (mm): 6200
  • Machine width (mm): 2900
  • Machine height (mm): 3400
  • Approximate weight (kg): 4600

Software – characteristics

  • Specially developed universal software for the machine in Windows environment
  • No CAD program required for simple processing and standard cut-outs
  • Graphic representation with zoom for glass sheet preview, mirroring possible at any time
  • Extremely simple and user-friendly operation without CNC knowledge
  • Program list with quick overview, as to whether all required tools are equipped
  • Parameter intervention at any time, even during the production sequence
  • Automatic sorting functions of processing and cut-outs for cycle time optimization,
  • Additionally with manual operation and sorting possibility (expert mode)
  • Library with saved predefined cut-outs or fittings (macros)
  • Interface to external programs optionally available
  • Extensive CAD interface for creating, importing and processing of
  • Programs optionally available, so individual macros can also be created

Performance data

  • processing height (mm): 2000 (glass edge to center drilling or milling work)
  • Tool diameter (mm): to max. 80
  • Glass thickness drilling (mm): 4-20
  • Glass thickness milling (mm): 4-20
  • Tool data: Connection R= ½ , length 75mm/max, 80 mm
  • Spindle speeds (U/min): 0-12,000 water-cooled
  • Drill feed (mm/sec): 0.1-3 digital with servo motor
  • Mill feed (mm/sec): 0.1-20 CNC controlled
  • Maximum glass weight (kg/m): 100
  • Minimum drilling glass length (mm): 600
  • Minimum drilling glass height (mm): 160
  • Minimum milling glass length (mm): 650
  • Minimum milling glass height (mm): 160
  • Maximum glass length (mm): approx. 3200; expandable due to modular design
  • Maximum glass height (mm): 2600

Installation data and operating requirements

  • Electrical connection, approx. (kW): 3/N/PE-50Hz 400V, 19kW
  • Water connection: 1 x fresh water for spindle + 1 x process water (each ½)

Scope of delivery

  • Base body with protection doors, front and rear, integrated switching, and vacuum elements
  • Panel PC with tough screen 19”, processor Intel i7, 256GB SSD hard drive and Windows 7
  • 2 extension modules, right and left in each case, transport rollers with slip clutch
  • Water collection tank made of stainless steel, two-part, below the machine, front part with rollers
  • 16 pieces toll cones, hardened, for standard tools R=1/2”
  • Operating program in Windows with graphical interface, network compatible
  • Fully integrated CAD program for easy on-site programming
  • Vacuum pump/vacuum generator (a system with approx. 200m³/h and storage vessel min. 250 liters is recommended), digital gauge and float switch for water
  • **either** Extended comprehensive CAD program with glass-specific capabilities, e.g for the independent programming of dynamic macros
  • **or** Fully automatic interface for your order management for direct data transfer without additional .dxf post processing (optional, e.g also using scanner, etc.)

Item 3000- topCLEAR 20 Super 4/20

Washing and drying system, vertical, fully automatic

Key Advantages

  • A glass thickness of up to 20mm can be cleaned without additional settings
  • Reinforced machine base consisting of stainless steel
  • Doors in front and rear as maintenance access
  • Makrolon safety screen for observing washing
  • All parts that encounter water consist of non-rusting material
  • One water pump per brush pair
  • Fresh water rinsing after brush zone
  • Warm water station with thermostat

Function and operating sequence

  • Washing and drying glass sheets in vertical continuous line operation
  • The glass sheet is transported into the washing station via the inlet-side and cleaned there
  • In the next drying zone, the glass sheet is dried and transferred further on transport sections

Technical Design

  • Working direction: from the right, in the opposite direction upon request
  • Options available for different washer configurations

Installation data and operating requirements

  • Electrical connection, approx. (kW): 9.5; 3 x 400V + N + PE, 50Hz